Areas of Research

    Research on various aspects of FSW is being carried out, but not limited to:


    Mechanical Aspects
  • Friction stir welding and deep drawing of aluminum tailored blanks for light weight automotive applications : Dr. Ramkumar Kesharwani
  • Design of a Twin Tool : Dr. Kanchan Kumari
  • Development of tools for friction stir welding of high melting point materials using direct metal laser deposition technique : Abhijit Sadhu
  • Fabrication of electronic components of Li-ion battery pack using friction stir welding : Dr. Omkar Mypati
  • Fabrication of friction stir welded aluminium tubes and their formability performance : Debolina Sen

  • Metallurgical Aspects
  • Joining of Aluminum to Steel : Dr. Raju Prasad Mahto
  • Joining of Magnesium to Steel : Suryakanta Sahu
  • Friction Stir Spot Welding of Thin Sheets using Different Carbon Nanomaterials as Interlayer : Pragya Rai

  • New Developments on FSW
  • Friction sintering : Dr. Vyas Mani Sharma
  • Friction stir channeling : Pooja Sarkar
  • Fabrication of Aluminium Honeycomb Sandwich Structure using Friction Stir Welding : Ananta Dutta

  • Modeling and Simulation
  • Numerical modeling and validation of friction stir welding with different tool configurations : Dr. Rahul Jain
  • Development of an integrated thermo-mechanical and metallurgical model of friction stir welding of pipes : Md Perwej Iqbal
  • Numerical modeling of texture evolution in friction stir welding process : Soumya Sangita Nayak

  • Friction Stir Processing
  • Development of friction based solid-state processing strategies for the surface modification of Aluminium alloys : Dr. Abhishek Sharma
  • A Novel Method of applications of solid-state technology based on friction-stir processing (FSP) principles for metal matrix composites (MMCs) : Ranjan Vishwakarma
  • A Novel Method of Manufacturing of Cost Effective Graphene-Aluminum Metal Matrix Composite (Direct Exfoliation of Graphite into Graphene by Friction Stir Processing) : Noorul Hoda

  • Industry 4.0
  • Monitoring and control of FSW : Dr. Debasish Mishra
  • Digital Twin for FSW : Avishek Mukherjee

  • Subsidiary areas
  • Friction stir extrusion : Rishabh Swarnkar
  • FSW for joining of MMC :Ranjan Viswakarma
  • Friction Stir Additive Techniques : Souvik Karmakar


Total Publications on FSW : 123



Patents Filed : 13

#TitleYear
13Karmakar, S., Swarnakar, R., Pal, S. K.,
Cost-effective high-speed friction stir welding system for mass production of dissimilar metal structures and method thereof
(Filed Ref No: 202331018431).
2023
12Swarnakar, R., Karmakar, S., Pal, S. K.,
Fabrication of internally cladded bimetallic tubes and components through friction stir back extrusion
(Filed Ref No: 202331015441).
2023
11Mypati, O., Polkampally, P. K., Pal, S. K., Srirangam, P.,
Graphene-induced high conductive friction stir spot welded aluminum and copper tabs for Li-ion batteries
(Filed Ref No: 202231006720).
2022
10Kumar, K., Majumdar, A., Chandra M. G., Kumar, A., Mishra, D., Pal, S. K.,
Method and system for multi sensor fusion using tranform learning
(Filed Ref No: 202021036163, US20220101205A1).
2020
9Racherla, V., Sharma, V. M., Pal, S. K.,
A system for fabrication of bonded metal foam metal sandwich structures and process thereof
(Filed Ref No: 202031016609).
Granted, Patent no,: 483879 Patent Certificate
2020
8Sarkar, P., Pal, S. K., Bhattacharya, A., Mishra, P.,
A method for friction stir spiral tunneling (FSST) in pipe and a system to carry out such method
(Filed Ref No: 202031010846).
Granted, Patent no,: 547674 Patent Certificate
2020
7Racherla, V., Sharma, V. M., Pal, S. K.,
A system for solid state sintering of hollow metallic cylindrical components and a method of such sintering
(Filed Ref No: 202031006307).
Granted, Patent no,: 502093 Patent Certificate
2020
6Mishra, D., Pal, S. K., Gupta, A., Raj, P., Kumar A., Anwer S., Chakravarty, D., Pal, S., Chakravarty, T., Pal, A., Misra, P., and Misra, S.
A System for Real Time Monitoring, Prediction and Control of Weld Quality in Friction Stir Welding
(Filed Ref No: 202031000072).
Granted, Patent no,: 517687 Patent Certificate
2020
5Pal, S. K., Rohan Basu, R., Singh, A. K., Barua, A., Kumar, A., Ghosh, A., Majumdar, S., Riya, Mishra, D., and Pal, S.
System for real-time monitoring and controlling friction stir welding,
(Filed Ref No: 201831024813).
Granted, Patent no,: 537304 Patent Certificate
2018
4Pal, S. K., Khan, A. R., Ranjan, R., Parikh, C., Pal, S., Chakravarty, D., Maiti, A.,
Real time surface defect analysis and correction in friction stir welding process by image processing
(Filed Ref No: 201831035477).
Granted, Patent no,: 514971 Patent Certificate
2018
3Racherla, V., Sharma, V. M., Pal, S. K.,
Add-on Kit for Doing Cost Effective, Energy Efficient, Rapid, Solid-State Friction Sintering on Vertical Milling/Drilling/Friction Stir Welding Machines
(Filed Ref No: 201731037839).
Granted, Patent no,: 518403 Patent Certificate
2017
2Pal, S. K., Kumari, K., Mahto, R. P., Sharma, V.,
A Counter Rotating Pin and Shoulder Tool Arrangement for Friction Stir Weld System
(Filed Ref No: 201631016398).
Granted, Patent no,: 390471 Patent Certificate
2016
1Pal, S. K., Kumari, K., Sharma, V.,
Counter Rotating Twin Tool with Variable Gap Setup for Friction Stir Welding
(Filed Ref No: 1297/KOL/2014).
Granted, Patent no,: 501645 Patent Certificate
2014

International Journal : 80

#TitleYear
80
Sen, D., Pal, S. K., Panda, S. K., “Crushing performance of cost-effective tubular components fabricated through friction stir welding process for automotive application”, Archives of Civil and Mechanical Engineering, Springer.
2024
79
Sadhu, A., Mypati, O., Nath, A. K., Pal, S. K., “Performance Evaluation of Laser Deposited Functionally Graded Stellite 6-WC Tools in Friction Stir Lap Welding of CuCrZr-SS304”, Journal of Materials Engineering and Performance, Springer.
2024
78
Dutta, A., Pal, S. K., Panda, S. K., “Friction stir seam- and spot-welded aluminium honeycombs: enhanced structural integrity eliminating adhesive bonding challenges”, Journal of Materials Processing Technology, Elsevier Publications.
2024
77
Dutta, A., Pal, S. K., Panda, S. K., “Comprehensive investigation on crushing performance and collapse mechanism of friction stir welded aluminium honeycomb by damage modeling”, Journal of Manufacturing Processes, Elsevier, 101, 701-713.
2024
76
Swarnkar, R., Karmakar, S., Pal, S. K., “Temperature Evolution, IMC Formation, and Resulting Bonding Efficacy in Bimetallic Tubular Components Fabricated by a Novel Friction Stir Backward Extrusion Cladding Method”, CIRP Journal of Manufacturing Science and Technology, Elsevier.
2024
75
Vishwakarma, R., Chakladar, N. D., Pal, S. K., “Effect of Carbon fiber reinforcement on an Aluminium Metal Matrix composite joint through upward friction stir processing”, Metals and Materials International, Springer.
2024
74
Mahto, R. P., Iqbal, P., Kumari, K., Pal, S. K., “Control of the Weld Heterogeneity by using A Novel Counter Variable Pin Shoulder Rotation Friction Stir Welding”, Journal of Manufacturing Science and Engineering, ASME.
2024
73
Karmakar, S., Swarnkar, R., Pal, S. K., “A novel zero tool defect accelerated friction stir thin sheet welding technique for automotive light-weight structural component fabrication with dissimilar material”, Materials Chemistry and Physics, Elsevier.
2024
72
Dutta, A., Pal, S. K., Panda, S. K., “Backing plate material selection for optimizing joint performance in friction stir welded aluminium honeycomb”, Journal of Sandwich Structures & Materials, SAGE Publications.
2024
71
Hoda, N., Pal, S. K., Paul, J., “A novel counter-rotating twin-tool friction stir processing technology for fabrication of Al/SiC surface composite with improved particle distribution”, CIRP Journal of Manufacturing Science and Technology, Elsevier.
2023
70
Dutta, A., Pal, S. K., Panda, S. K., “Experimental and numerical assessment of thermomechanical and morphological characteristics of pin and pinless micro friction stir welds”, Materials Today Communications, Elsevier.
2023
69
Dutta, A., Pal, S. K., Panda, S. K., “A novel method of fabricating aluminium honeycomb core by friction stir welding”, Thin-walled structures, Elsevier.
2023
68
Karmakar, S., Swarnkar, R., Pal, S. K., “Effect of multi-layer deposition in solid-state friction stir surfacing-based additive manufacturing for fabrication of large-scale metal product”, Journal of Materials Processing Technology, Elsevier.
2023
67
Nayak, S. S., Iqbal, P., Jain, R., Srirangam, P., Pal, S. K., “A Computationally Efficient Multiphysics Model for Friction Stir Welding with Polygonal Pin Profiles”, Journal of Adhesion Science and Technology, Taylor and Francis.
2023
66
Sen, D., Pal, S. K., Panda, S. K., “Effect of tool concavity on flash formation during fabrication of tubes through friction stir welding”, Journal of Engineering Manufacture, SAGE Publications.
2023
65
Sarkar, P., Pal, S.K., Shollock, B., Bhattacharya, A., “The influence of shoulder-workpiece clearance on channel formation during friction stir channeling at low and high heat inputs”, Journal of Manufacturing Processes, Elsevier.
2023
64
Swarnkar, R., Karmakar, S., Pal, S. K., “An investigation of bimetallic tube fabrication through a novel friction stir based technology for automotive applications”, Materials Today Communications, Elsevier.
2023
63
Sen, D., Pal, S. K., Panda, S. K., “Numerical simulation on end expansion of tubes fabricated through friction stir welding and validation of fracture behavior”, CIRP Journal of Manufacturing Science and Technology, CIRP.
2023
62
Mypati, O., Polkampally, P. K., Pal, S. K., Srirangam, P., “TEM analysis and molecular dynamics simulation of graphene coated Al-Cu micro joints”, Carbon Trends, Elsevier.
2022
61
Mypati, O., Anwaar, T., Mitra, D., Pal, S. K., Srirangam, P., “Characterization and modelling of Al and Cu busbar during charging and discharging of Li-ion battery for electric vehicles”, Applied Thermal Engineering, Elsevier.
2022
60
Shrivastava, A., Chakraborty, S. S., Pal, S. K., “Thermo-mechanical finite element analysis of single-track deposition of Inconel-625 on AISI-1020 substrate”, Materials Today: Proceedings, Elsevier.
2022
59
Datta, A., Shrivastava, A., Chakraborty, S.S., Pal, S. K., “Effect of work material combination and welding speed in dissimilar friction stir welding of aluminium to steel”, Materials Today: Proceedings, Elsevier.
2022
58
Mypati, O., Sahu, S., Pal, S. K., Srirangam, P., “An investigation of mechanical and electrical properties of friction stir welded Al and Cu busbar for battery pack applications”, Materials Chemistry and Physics, Elsevier, 287, 126373.
2022
57
Mypati, O., Pal, S. K., Srirangam, “Tensile and fatigue properties of aluminum and copper micro joints for Li-ion battery pack applications”, Forces in Mechanics, Elsevier, (Accepted: May 30, 2022).
2022
56
Iqbal, P., Jain, R., Pal, S. K., Mandal, P., Numerical modelling of friction stir welding of pipes : Effect of tool shoulder on mechanical property and metallurgical characterization, J. Manuf. Process. 79 (2022) 326–339.
2022
55
Mypati, O., Pawar, R. M. A., Sengupta, I., Sharma, V. M., Majumder, S. B., Pal, S. K., Srirangam, P., “The synthesis of novel porous graphene anodes for fast charging and improved electrochemical performance for lithium-ion batteries”, Energy Sources, Part A Recover. Util. Environ. Eff. 44 (2022) 4349–4363.
2022
54
Sen, D., Pal, S. K., Panda, S. K., “Fabrication of longitudinal welded tube of aluminium alloy for structural application using friction stir welding process and its characterization”, Archives of Civil and Mechanical Engineering, Springer (Accepted: February 26, 2022).
2022
53
Sadhu, A., Sarkar, S., Chattopadhyay, A., Mypati, O., Pal, S. K., Nath, A. N., “Effect of Laser Shock Peening on micro-structure and mechanical properties of Friction Stir Welded CuCrZr sheets”, Materials Science and Engineering: A, Elsevier, 831, 142238.
2022
52
Mahto, R. P., Rout, M., Pal, S. K., “Mechanism of microstructure evolution and grain growth in friction stir welding of AA6061-T6 and AISI304 in air and water media”, Materials Chemistry and Physics, Elsevier, 273, 125081.
2021
51
Sengupta, I., Kumar, S. S., Pal, S. K., Chakraborty, S., “Investigating the effect of graphite pretreatment and contribution of the oxidizer in the synthesis of graphite oxide by hummers approach”, Fullerenes, Nanotubes and Carbon Nanostructures, Taylor & Francis, 1-12.
2021
50
Mypati, O., Kumar, P. P., Iqbal, P., Pal, S. K., Srirangam, P., “Molecular dynamics simulation of atomic diffusion in friction stir spot welded Al to Cu joints, Mechanics of Advanced Materials and Structures”, Taylor & Francis, 1-7.
2021
49
Rout, M., Singh, S. B., Pal, S. K., “Texture development in 304LN austenitic stainless steel during post-hot-axisymmetric compression”, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, SAGE Publications, 235, 1131-1143.
2021
48
Marazani, T., Akinlabi, E., Madyira, D., Majumdar, J. D., Pal, S. K., “Microstructural, elemental, mechanical and structural attributes of AA1100/17-4 PH stainless steel composites fabricated via friction stir processing”, Engineering Solid Mechanics, Growing Science, 9, 391-414.
2021
47
Sharma, V. M., Pal, S. K., Racherla, V., Fabrication of Copper Foam Using Friction Processing, Manufacturing Letters, (Accepted: July 01, 2021), https://doi.org/10.1016/j.mfglet.2021.06.004, Elsevier.
2021
46
Sharma, V. M., Pal, S. K., Racherla, V., Effect of tool traverse speed on fabrication of open-cell copper foam using friction processing, The International Journal of Advanced Manufacturing Technology, Springer (Accepted: June 18, 2021)
2021
45
Sahu, S., Mypati, O., Pal, S.K., Shome, M., Srirangam, P., "Effect of weld parameters on joint quality in friction stir welding of Mg alloy to DP steel dissimilar materials", CIRP Journal of Manufacturing Science and Technology, Elsevier Publications (Accepted: 11 June 2021)
2021
44
Mishra, D., Gupta, A., Raj, P., Kumar, A., Anwer, S., Pal, S. K., Chakravarty, D., Pal, S., “Sensor-based real-time information for monitoring and control of a manufacturing process, Engineering Research Express, Vol 3, No 2, https://doi.org/10.1088/2631-8695/ac0777, IOP Publishing
2021
43
Mishra, D., Shree, S., Gupta, A., Priyadarshi, A., Das, S., Pal, S. K., Chakravarty, D., Pal, S., Chattopadhyay, T., Pal, A., “Weld defect localization in friction stir welding process”, Welding in the World, 65, 451–461 (2021). https://doi.org/10.1007/s40194-020-01028-5
2020
42
Kumar, K. Mahumdar, A., Chandra, M. G., Kumar, A., Mishra, D., Pal, S. K., “TransFuse: A Transform Learning based Multi-Sensor Fusion Framework”, IEEE Sensors Letters, IEEE, Accepted on November 11, 2020
2020
41
Sahu, S., Mishra, D., Pal, K., Pal, S. K., “Multi-sensor based strategies for accurate prediction of friction stir welding of polycarbonate sheets”, Proceedings of the Institution of Mechanical Engineers, Part: C Journal of Mechanical Engineering Sciences, Sage Publications, Accepted on August 31, 2020
2020
40
Iqbal, Md P., Vishwakarma, R., Pal, S. K., Mandal, P., “Influence of plunge depth during friction stir welding of aluminum pipes”, Proceedings of the Institution of Mechanical Engineers, Part: B Journal of Engineering Manufacture, Sage Publications, Accepted on July 18, 2020
2020
39
Iqbal, Md P., Tripathi, A., Jain, R., Mahto, R. P., Pal, S. K., Mandal, P., “Numerical modelling of microstructure in friction stir welding of aluminium alloys”, International Journal of Mechanical Sciences, Elsevier Publications, 185, 105882, 2020.
2020
38
Mahto, R. P., Pal, S. K., “Friction Stir Welding of Dissimilar Materials: An Investigation of Microstructure and Nano-Indentation Study”, Journal of Manufacturing Processes, Elsevier Publications, 55, 103-118
2020
37
Sadhu, A., Patrakarmkar, D., Mypati, O., Gopinath, M., Pal, S. K., Nath. A. K., “Performance of additive manufactured Stellite 6 tools in friction stir processing of CuCrZr sheet”, Optics and Laser Technology, Elsevier Publications (Accepted: 22 March 2020).
2020
36
Roy, R. B., Mishra, D., Pal, S. K., Chakravarty, T., Panda S., Chandra M. G., Pal, A., Misra P., Chakravarty, D., Misra S., “Digital twin: current scenario and a case study on a manufacturing process”, The Internal Journal of Advanced Manufacturing Technology, Springer Publications (Accepted: 6 April 2020).
2020
35
Mishra, D., Gupta, A., Raj, P., Kumar, A., Anwer, S., Pal, S. K., Chakravarty, D., Pal, S., Chakravarty, T., Pal, A., Misra, P., Misra, S., “Real time monitoring and control of friction stir welding process using multiple sensors”, CIRP Journal of Manufacturing Science and Technology, Elsevier Publications (Accepted: 16 March 2020).
2020
34
Sadhu, A., Choudhary, A., Sarkar, S., Nair, A. M., Nayak, P., Dadasaheb, P. S., Gopinath, M., Pal, S. K., Nath. A. K., “A study on the influence of substrate pre-heating on mitigation of cracks in direct metal laser deposition of NiCrSiBC-60%WC ceramic coating on Inconel 718”, Surface and Coatings Technology, Elsevier Publications (Accepted: 16 March 2020).
2020
33
Mahto, R. P., Kumar, R., Pal, S. K., “Characterizations of weld defects, intermetallic compounds and mechanical properties of friction stir lap welded dissimilar alloys”, Materials Characterization, Elsevier Publications, 160, 110115.
2020
32
Sharma, A., Sharma, V. M., Gugaliya, A., Rai, P., Pal, S. K., Paul, J., “Friction stir lap welding of AA6061 aluminium alloy with a graphene interlayer”, Materials and Manufacturing Processes, Taylor & Francis, (Online: 28 Jan 2020). DOI: 10.1080/10426914.2020.1718694.
2020
31
Mypati, O., Mishra, D., Sahu, S., Pal, S. K., Srirangam, P., “A study on electrical and electrochemical characteristics of Lithium-ion battery tabs for electric vehicles” Journal of Electronic Materials, Springer (Accepted: 09 October 2019).
2020
30
Iqbal, Md P., Jain, R., Pal, S. K., “Numerical and experimental study on friction stir welding of aluminum alloy pipe” Journal of Materials Processing Technology, Elsevier Publication, 274, 116258.
2019
29
Sharma, A., Sharma, V. M., Sahoo, B., Pal, S. K., Paul, J., “Effect of multiple micro channel reinforcement filling strategy on Al6061-graphene nanocomposite fabricated through friction stir processing”, Journal of Manufacturing Processes, Elsevier Publications, 37, 53–70.
2019
28
Sharma, V. M., Racherla, V., Pal, S. K., “Synthesis of Open-Cell Copper Foam using Friction Sintering”, The International Journal of Advanced Manufacturing Technology, (First Published May 09, 2019), 1-12.
2019
27
Mypati, O., Sadhu, A., Sahu, S., Mishra, D., Pal, S. K., Singh, S. B., Srirangam, P., “Enhancement of joint strength in friction stir lap welding AA6061 to AISI 304 by adding diffusive coating agents” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, SAGE Journals (First Published April 26, 2019), 1-14.
2019
26
Kumari S., Jain, R., Kuar, U., Yadav, I., Kumar, N., Kumari, K., Kesharwani R. K., Kumar, S., Pal, S., Pal, S. K., Chakravarty, D., “Defect identification in friction stir welding using continuous wavelet transform”, Journal of Intelligent Manufacturing, Springer, 30(2), 483-494.
2019
25
Mahto, R.P., Gupta, C., Kinjawadekar, M., Meenaa, A., Pal, S. K., “Weldability of AA6061-T6 and AISI 304 by underwater friction stir welding” Journal of Manufacturing Processes, Elsevier Publications, 38, 370–386.
2019
24
Mahto, R. P., Anishetty, S., Sarkar, A., Mypati, O., Pal, S. K., Majumdar, J. D., “Interfacial microstructural and corrosion characterizations of friction stir welded AA6061-T6 and AISI304 materials”, Metal and Material International, Springer, 25( 3), 752–767.
2018
23
Sahu, S. K., Mishra, D., Mahto, R. P., Sharma, V. M., Pal, S. K., Pal, K., Banerjee, S., Dash, P., “Friction stir welding of polypropylene sheets”, Engineering Science and Technology, an International Journal, Elsevier Publications, 21(2), 245-254.
2018
22
Sharma, A., Sharma, V. M., Mewar, S., Pal, S. K., Paul, J., “Surface modification of Al6061 by graphene impregnation through a powder metallurgy assisted friction surfacing”, Surface and Coatings Technology, Elsevier Publication, 337, 12-23.
2018
21
Sharma, V. M., Racherla, V., Pal, S. K., “Friction sintering of brass powder, Advances in Materials and Processing Technologies, Taylor & Francis Online, 5(1), 95-103.
2018
20
Roy, R. B., Ghosh, A., Bhattacharyya, S., Mahto, R. P., Kumari, K., Pal, S. K., Pal, S., “Weld defect identification in friction stir welding through optimized wavelet transformation of signals and validation through X-ray micro-CT scan”,The International Journal of Advanced Manufacturing Technology, Springer, 99(1–4), 623–633
2018
19
Mishra, D., Roy, R. B., Dutta, S., Pal, S. K., Chakravarty, D., “A review on sensor based monitoring and control of friction stir welding process and a roadmap to Industry 4.0”, Journal of Manufacturing Processes, 36, 373-397.
2018
18
Jain, R., Kumari, K., Pal, S. K., Singh, S. B., “Counter rotating twin-tool system in friction stir welding process: a simulation study”, Journal of Materials Processing Technology, Elsevier Publication, 255, 121-128.
2018
17
Jain, R., Pal, S. K., Singh, S. B., “Investigation on effect of pin shapes on temperature, material flow and forces during friction stir welding: A simulation study”, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, SAGE Journals, First Published October 20, 2019, 1-14.
2018
16
Jain, R., Pal, S. K., Singh, S. B., “Finite element simulation of pin shape influence on material flow and forces in friction stir welding”, International Journal of Advanced Manufacturing Technology, Springer, 94 (5-8), 1781-1797.
2018
15
Mahto, R. P., Kumar, R., Pal, S. K., Panda, S. K., “A comprehensive study on force, temperature, mechanical properties and micro-structural characterizations in friction stir lap welding of dissimilar materials (AA6061-T6 & AISI304)”, Journal of Manufacturing Processes, Elsevier Publications, 31, 624–639.
2018
14
Chauhan, P., Jain, R., Pal, S. K., Singh, S. B., “Modeling of defects in friction stir welding using coupled Eulerian and Lagrangian method”, Journal of Manufacturing Processes, Elsevier Publication, 34( A), 158-166.
2018
13
Sharma, A., Sharma, V. M., Mewar, S., Pal, S. K., Paul, J., “Friction stir processing of Al6061-SiC-graphite hybrid surface composites”, Materials and Manufacturing Processes, Taylor & Francis Online, 33 (7), 795-804.
2018
12
Parikh, C., Ranjan, R., Khan, A. R., Jain, R., Mahto, R. P., Chakravarty, D., Pal, S., Pal, S. K., “Volumetric defect analysis in friction stir welding based on three dimensional reconstructed images”, Journal of Manufacturing Processes, Elsevier Publication, 29, 96-112.
2017
11
Kesharwani, R. K., Basak, S., Panda, S. K., Pal, S. K., “Improvement in limiting drawing ratio of aluminum tailored friction stir welded blanks using modified conical tractrix die”, Journal of Manufacturing Processes, Elsevier Publication, 28 (1), 137-155.
2017
10
Sahu, P. K., Pal, S., Pal, S. K., Jain, R., “Influence of plate position, tool offset and tool rotational speed on mechanical properties and microstructure of dissimilar Al/Cu friction stir welding joints”, Journal of Material Processing Technology, Elsevier Publications, 235, 55-67.
2016
9
Sahu, P. K., Kumari, K., Pal, S., Pal, S. K., “Hybrid fuzzy-grey-Taguchi based multi weld quality optimization of Al/Cu dissimilar friction stir welded joints”, Advances in Manufacturing, Springer, 4 (3), 237-247.
2016
8
Ranjan, R., Khan, A. R., Parikh, C., Jain, R., Mahto, R. P., Pal, S., Pal, S. K., Chakravarthy, D., “Classification and identification of surface defects in friction stir welding : An image processing approach, Journal of Manufacturing Processes, Elsevier Publication, 22, 237-253.
2016
7
Jain, R., Pal, S. K., Singh, S. B., “A study on the variation of forces and temperature in a friction stir welding process: A finite element approach”, Journal of Manufacturing Processes, Elsevier Publication, 23, 278-286.
2016
6
Mahto, R. P., Bhoje, R., Pal, S. K., Joshi, H. S., Das, S., “A study on mechanical properties in friction stir lap welding of AA 6061-T6 and AISI 304”, Material Science and Engineering: A, Elsevier Publications, 652, 136-144.
2016
5
Kumar, U., Yadav, I., Kumari, S., Kumari, K., Kumar, N., Kesharwani, R. K., Jain, R., Kumar, S., Pal, S., Chakravarthy, D., Pal, S. K., “Defect identification in friction stir welding using discrete wavelet analysis”, Advances in Engineering Software, Elsevier Publication, 85, 43-50.
2015
4
Kumari, K., Pal, S. K., Singh, S. B., “Friction Stir Welding by using Counter-rotating Twin Tool”, Journal of Material Processing Technology, Elsevier Publications, 215, 132–141.
2015
3
Kesharwani, R. K., Panda, S. K., Pal, S. K., “Experimental Investigations on Formability of Aluminium Tailor Friction Stir Welded Blanks in Deep Drawing Process”, Journal of Materials Engineering and Performance, Springer, 24 (2), 1038–1049
2015
2
Bhat, N. N., Kumari, K., Dutta, S., Pal, S. K., Pal, S., “Friction Stir Weld Classification by Applying Wavelet Analysis and Support Vector Machine on Weld Surface Images”, Journal of Manufacturing Processes, Elsevier, 20(1), 274-281.
2015
1
Kesharwani, R. K., Panda, S. K., Pal, S. K., “Multi Objective Optimization of Friction Stir Welding Parameters for Joining of Two Dissimilar Thin Aluminium Sheets”, Procedia Materials Science, Elsevier, 6, 178–187.
2014

Book Chapters : 9


#Title1234Year
9
Sarkar P., Pal S.K., Bhattacharya A., Shollock B. (2021) An Application from a Defect—A Friction Stir Channeling Approach. In: Davim J.P. (eds) Welding Technology. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-63986-0_4
2021
8
Sahu S., Pal S.K., Shome M., Srirangam P. (2021) Welding of Dissimilar Metals—Challenges and a Way Forward with Friction Stir Welding. In: Davim J.P. (eds) Welding Technology. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-63986-0_5
2021
7
Nayak S.S., Mahto R.P., Pal S.K., Srirangam P. (2021) Microstructure and Texture in Welding: A Case Study on Friction Stir Welding. In: Davim J.P. (eds) Welding Technology. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-63986-0_6
2021
6
Sen D., Pal S.K., Panda S.K. (2021) Tubular Structures: Welding Difficulty and Potential of Friction Stir Welding. In: Davim J.P. (eds) Welding Technology. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-63986-0_7
2021
5
Mishra D., Pal S.K., Chakravarty D. (2021) Industry 4.0 in Welding. In: Davim J.P. (eds) Welding Technology. Materials Forming, Machining and Tribology. Springer, Cham. https://doi.org/10.1007/978-3-030-63986-0_8
2021
4
Mishra, D., Sahu, S.K., Mahto, R.P., Pal, S.K., Pal, K., “Friction stir welding for joining of polymers. In: Dixit U., Narayanan R. (eds), Strengthening and Joining by Plastic Deformation. Lecture Notes on Multidisciplinary Industrial Engineering, Springer, 123-162.
2019
3
Jain, R., Pal, S. K., Singh, S. B., “Thermomechanical simulation of friction stir welding process using lagrangian method”, Simulation for Design and Manufacturing, Springer, 103-146.
2018
2
Jain, R., Pal, S. K., Singh, S. B., “Numerical modeling methodologies for friction stir welding process”, Computational Methods and Production Engineering, Woodhead Publishing (Elsevier), 125-168.
2017
1
Jain, R., Kumari, K., Kesharwani, R., Kumar, S., Pal, S. K., Singh, S. B., Panda, S. K., Samantaray, A. K., “Frictions stir welding: scope and recent development”, Modern Manufacturing Engineering: Research, Development and Education, Springer, 179-229.
2015

National Journal : 1

#TitleYear
1
Jain, R., Pal, S. K., Singh, S. B., “Finite element simulation of temperature and strain distribution during friction stir welding of AA2024 aluminum alloy”, Journal of the Institution of Engineers (India): Series C, Springer, 98(1), 37-43.
2017

Conference : 33


International
#TitleYear
29
Sen, D., Pal, S. k., Panda, S. K., “Optimisation of process parameters to fabricate tubular components of AA5083-O alloy using friction stir welding for crashworthiness applications”, All India Manufacturing Technology, Design, and Research Conference (AIMTDR), IIT Roorkee, 2023. (Accepted on 10 Nov 2023)
2023
28
Hoang, D., Chen, R., Mishra, D., Pal, S. K., Imani, F., “Data fusion cognitive computing for characterization of mechanical property in friction stir welding process”, Proceedings of the ASME 2023, International Design Engineering Technical Conferences & Computers and Information in Engineering Conference, IDETC-CIE 2023, August 20–23, 2023, Boston, MA IDETC-CIE2023-117184.
2023
27
Mishra, D., Pal, S. K., Chakravarty, D., “Tool quality monitoring in friction stir welding process", 4th International and 19th National Conference on Machines and Mechanisms (iNaCoMM 2019), IIT Mandi, 2019.
2019
26
Mypati, O., Pal, S. K., Srirangam, P. “A study on electrical conductivity of micro friction stir-welded dissimilar sheets for hybrid electric vehicles (HEVs)”, The Minerals, Metals & Materials Series (eds) TMS 148th Annual Meeting & Exhibition Supplemental Proceedings. The Minerals, Metals & Materials Series. Springer.
2019
25
Sahu S., Thorat O., Mahto R.P., Pal S.K., Srirangam P. (2019) “A review and case study on mechanical properties and microstructure evolution in magnesium–steel friction stir welding”. Joshi V., Jordon J., Orlov D., Neelameggham N. (eds), Magnesium Technology 2019, The Minerals, Metals & Materials Series. Springer
2019
24
Sharma, V. M., Racherla, V., Pal, S. K., “Fabrication of copper foam plate using friction sintering”, ASME 2019 14th International Manufacturing Science and Engineering Conference, June 10-14, 2019, Erie, PA, USA.
2019
23
Mahto, RP, Pal, S. K., “A Nano-Indentation study on Intermetallic compound in Friction Stir Welding of AA6061-T6 and AISI304”, 40th International MATADOR Conference on Advanced Manufacturing, Hangzhou, China
2019
22
Sharma, V. M., Racherla, V., Pal, S. K., “Fabrication of large copper foam plates using friction sintering: Effect of tool traverse speed”, 40th International MATADOR Conference on Advanced Manufacturing, Hangzhou, China, (Accepted for publication).
2019
21
Iqbal, Md P, Vishwakarma, Ranjan K., Pal, S. K., Mandal, P., "Friction stir welding of aluminum pipes: a study on the variation of force, torque, power, and temperature" 40th International MATADOR Conference on Advanced Manufacturing, Hangzhou, China, (Accepted for publication)
2019
20
Mypati, O., Sadhu, A., Sahu, S., Mishra, D., Pal, S. K., “Formation of kamacite (Fe, Ni) to increase the mechanical strength of friction stir lap welding of aluminium to steel aided with coating”, 7th Asia Steel International Conference, Bhubaneswar, Odisha.
2018
19
Sahu, S., Mypati, O., Pal, S. K., Singh, S. B., “Effect of tool geometry on weld strength and hardness in friction stir lap welding of dissimilar materials”, 7th Asia Steel International Conference, Bhubaneswar, Odisha.
2018
18
Mahto, R. P., Gaikwad, J., Kumar, R., Pal, S. K.; “Friction stir lap welding of AA6061-T6 and AISI304: Mechanical and metallurgical properties of stir zone”, 7th Asia Steel International Conference, Bhubaneswar, Odisha.
2018
17Mishra, D., Basu Roy, R., Dutta, S., Pal S. K., Chakravarty D., “Concept of industry 4.0 in friction stir welding”, Industry 4.0 summit.2018
16
Mahto, R. P., Pal, S. K., “Friction stir lap welding of thin AA6061-T6 and AISI304 sheets at different values of pin penetrations”, ASME 2018 13th International Manufacturing Science and Engineering Conference.
2018
15
Sharma, V. M., Maity, D., Racherla, V., Pal, S. K., “Friction sintering of copper powder using a new rapid, cost effective and energy efficient process”, ASME 2018 13th International Manufacturing Science and Engineering Conference.
2018
14
Sahu, S., Mypati, O., Nayak, S. S., Sarkar, P., Pal, S. K. Singh, S. B., “Friction stir welding for joining of dissimilar materials”, 7th International and 28th All India Manufacturing Technology, Design and Research Conference, Anna University, Chennai.
2018
13
Mahto, RP, Kinjawadekar, M., Gupta, C., Pal, S. K., “Effect of pin diameter in underwater friction stir lap welding of dissimilar materials: AA6061-T6 & AISI 304”, 7th International and 28th All India Manufacturing Technology, Design and Research Conference, Anna University, Chennai.
2018
12
Sahu, S. K., Panda, M., Mahto, R. P., Pal, S. K., Pal, K., Das, P., “Experimental investigation to join Al 6063 alloy to polypropylene using friction stir welding”, Proceedings of the 10th International Conference on Precision, Meso, Micro and Nano Engineering (COPEN 10), 727-731.
2017
11
Kumari, K., Mishra, D., Pal, S. K., “Effect of process parameters on the evolution of residual stress in friction stir welding with counter-rotating twin tool”, International Conference on Advanced Materials and Processing Technologies (AMPT-2017), VIT Chennai.
2017
10
Jain, R., Pal, S. K., Singh, S. B., “Simulation of material flow in friction stir welding”, Proceedings of the International Conference on Advances in Materials and Manufacturing, (ICAMM), Hyderabad, 51-56.
2016
9
Jain, R., Pal, S. K., Singh, S. B., “A coupled thermo-mechanical model to predict forces, temperature and material flow in friction stir welding”, Proceedings of the 6th International and 27th All India Manufacturing Technology, Design and Research Conference (AIMTDR), CoE, Pune, 1892-1895.
2016
8
Kumari, K., Mahto, R. P., Pal, S. K., Singh, S. B., “Comparative study on effect of counter rotating twin tool and single tool on temperature rise during friction stir welding”, Proceedings of the 6th International and 27th All India Manufacturing Technology, Design and Research Conference (AIMTDR), CoE, Pune, 679-682.
2016
7
Sahu, S. K., Mishra, D., Mahto, R. P., Pal, S. K., Pal, K., “Friction stir welding of HDPE sheets-A study on the effect of rotational speed”, Proceedings of the 6th International and 27th All India Manufacturing Technology, Design and Research Conference (AIMTDR), CoE, Pune, 1065-1068.
2016
6
Kesharwani, R., Panda, S. K., Pal, S. K., “Multi objective optimization of friction stir welding parameters for joining of two dissimilar thin aluminum sheets” 3rd International Conference on Material Processing and Characterization (ICMPC), GRIET Hyderabad.
2014
5
Jain, R., Pal, S. K., Singh, S. B., “Finite element simulation of temperature distribution and stress variation in aisi 1040 steel by friction stir welding process”, 5th International and 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR), IIT Guwahati.
2014
4
Kumari, K., Pal, S. K., “Study on the novel twin-tool system in friction stir welding process”, 5th International and 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR), IIT Guwahati.
2014
3
Kumari K., Pal, S. K., “Friction stir processing of al alloy by using twin tool”, International Colloquim on Materials, Manufacturing, and Metrology, (ICMMM) IIT Madras.
2014
2
Kumari K., Pal, S. K., Singh S.B.,”Novel concept of twin-tool in friction stir welding: A study on hardness of non-heat treated and heat treated commercial pure al alloys”, International Conference on Friction Based Processes, (ICFP), IISc Bangalore.
2014
1
Jain, R., Pal, S. K., Singh, S. B., “Finite element simulation of effect of process parameters on forces and spindle torque in friction stir welding”, International Conference on Friction Based Processes, (ICFP), IISc, Bangalore.
2014


National
#TitleYear
4
Iqbal, Md P., Jain, R., Pal, S. K., Mandal, P., “An experimental and numerical study of friction stir pipe welding of AA6061-T6 aluminum alloys”, 56th National Metallurgists` Day and 72nd Annual Technical Meeting (NMD-ATM), Kolkata.
2018
3Pal, S. K.; “Industry 4.0 in friction stir welding”, National Conference on Advanced Functional Materials Processing and Manufacturing (NCAMMM), CMERI Durgapur.2018
2
Iqbal, Md P., Jain, R., Pal, S. K., “Finite element modeling of friction stir pipe welding”, National conference on Advanced Functional Materials Processing And Manufacturing, CMERI Durgapur, Excel India Publishers, New Delhi, 72-75.
2017
1Pal, S. K., Kumari, K., “Friction stir welding: Application and development”, 4th National Conference on Advances in Metrology (Ad-Met), CSIR-CMERI, XIV-XV.2015